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Paul Rudolph Design CAD + Graphics Services

Happily serving clients online since 1999
  • CAD mechanical design, drafting and consulting for product development and manufacturing. more about CAD...

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CAD Modeling

I use SolidWorks, Pro/ENGINEER Wildfire, AutoCAD and other CAD applications to make 3D CAD models, typically in support of product development and manufacturing. The CAD models are used as the basis for CAD drawings, renderings, and for processing technologies such as rapid prototyping, machining and fabrication.

Having thousands of hours of experience using various CAD applications, I can model pretty much anything by now. Very simple projects may require an additional cup of coffee.

click for CAD examples

CAD Drafting

The kind I do is mechanical as opposed to architectural. The typical output is an engineering drawing or drawings package that conforms to ANSI or ISO standards and that serves to document a component, product, tool or machine for build or record-keeping purposes.

In addition to documenting my own designs I offer general CAD drafting services such as conversions, revisions or red-lines, detailing of existing models, and checking or review of drawings to standards.

click for Engineering Drawing example

Tool Design

My expertise in this specialty comes from thousands of tool design projects, most of which are fixtures and special machines used to develop and manufacture products. Before switching to design full time I worked for several years as a Tool and Die Maker, and CNC Programmer. My first all-design position was as a Tool Designer. Knowing how to build the tooling helps greatly in designing it. I have experience with: molds for plastic, sheet metal dies, machining fixtures, assembly fixtures, automated equipment, capital equipment, and special machines.

If you want me to have the tooling built I can do that for you, too.

This list is representative of the kinds of tooling and equipment projects I have done:

Fixtures
assembly
automatic test
adhesive application
assembly
bending
crimping
cut-to-length
drilling
electrical test
environmental test
functional gauging
inflation
laser scan
leak testing
locating
mechanical alignment
mechanical test
milling
optical alignment
optical inspection
riveting
sample preparation
scoring
sintering
slitting
staking
trimming
video inspection
welding
winding
work holding
Molds
cast urethane
plastic injection
rotational molding
silicone
thermal forming
Dies
blank
compound
draw
extrusion
form
knurl
pierce
progressive
steel rule
trim
Machines & Capital Equipment
circuit board reflow oven
duplicating pantograph
gang drill
industrial ink dryer
barcode label applicator
laser inspection station
plasma surface treatment apparatus
medical gel applicator
metal saw
roll coater
tube bender

click for Fixture examples

Product Design

I consider products in terms of their end use and in terms of how they are to be produced. A balanced design solution is the result.

The CAD part of product design that I do includes modeling, drawing and renderings. I also provide: project management; sourcing; liaising with vendors who produce and assemble; and subcontracting of other design and engineering specialties. I can design a single component or take on an entire product design project from concept through to production and delivery. Whichever way I am involved, my broad knowledge and experience along with my handy network of associated professionals translates into a great result for my customer.

If you need prototypes I can arrange to have those made.

This is a list of some of the products I have worked on and the types of components involved:

Defense
ammunition loader
gun mount
ruggedized computer hardware
self-propelled Howitzer
Electronic
beverage dispenser
conferencing speakers
disk drive
inkjet printer
laser printer
mobile device charging station
molded connector
optical slide scanner
Heavy Equipment
fire suppression rig
off-road fork lift
powered lift truck
towed trailer
Home Product
artificial fireplace
coat hanger system
custom furniture
residential lighting
Medical Device
blood diagnostic equipment
cardiac catheter
glucose monitor
heart assist pump
orthopaedic implant
pacemaker
surgical tool
Miscellaneous
custom cast jewelry
drum head clamp
luggage rack
Component Types
cast
die cut
etched
extruded
formed
laser cut
machined
molded
sintered
spun
stamped
waterjet cut
welded

 

Consulting

I am pleased to offer on a consulting basis the benefit of my design related expertise to clients with product development and manufacturing goals. Here are ways I can help:

  • review and report - ounce of prevention
  • troubleshoot and fix - pound of cure

Happy Campers

I must have done something right!

“Paul is very detailed oriented and handles any design project with professionalism. He is very thorough and a pleasure to work with. He works very well with manufacturing by including them in early design decisions that would relate to later manufacturability issues.” - Kevin N.
"I have received feedback on your work and it has been very positive. I am not sure what your plans for the future are, but we'd like to continue to get help from you..." - Rudy G.
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Web

I make graphics for web sites - layouts, mock-ups, comps, elements, icons, buttons, and backgrounds, whole or pre-sliced - using only the freshest free range pixels. Animations for web sites can be Flash or GIF.

While my focus is graphics, through working on projects some knowledge of coding has imposed itself and so I am unable to deny it is within my ability to do some of that as well.

Print

For clients whose needs hearken back to the ancient printing arts, I offer graphic design of paper objects including business cards, stationary, brochures, post cards, posters, labels, DVD covers, customized Post-It® notes, and so on.

What-Not

Sometimes people desperately need things like illustrations, diagrams and technical animations, so I do these, too.

click for Graphics examples

Happy Campers

I must have done something right!

"You did a great job on this and helped keep our schedule on track." - Jon H.
"The quality on these is excellent. Thanks!" - Syd K.
"I appreciate your speed and professionalism." - Stan Y
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